Achieve Peak OEE
In Record Time
Subpar OEE isn't just a factory floor issue—it's an execution gap across production operations, maintenance, and inventory decisions.
Innovapptive connects your frontline to maximize Asset Availability, Performance, and Quality, transforming operational data into
hard dollar EBITDA savings.
Average equipment effectiveness improvement by connecting frontline execution and fixing execution latency.
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See how Innovapptive can transform your frontline execution and maximize OEE.
Trusted by Global Industry Leaders
Spot What’s Holding Your OEE Back
Identify Where Your OEE is Leaking
Every percentage point of OEE hides a specific, solvable loss. We map each loss to its operational root cause so your team fixes what actually moves the needle.
Availability
Maximizing Uptime
Equipment Failure
Unplanned downtime events caused by breakdowns, tooling failures, or lack of critical spares.
Setup & Adjustments
Planned stops stretched longer due to execution latency, delayed shift handoffs, or permit waiting times.
Performance
Maximizing Speed
Idling & Minor Stops
Micro-stoppages caused by jams, flow obstructions, or disconnected operator monitoring.
Reduced Speed
Equipment running below rated capacity due to wear, poor lubrication, or ignored OT anomaly signals.
Quality
Maximizing Yield
Process Defects
Scrap and rework generated during steady-state production due to skipped steps or undocumented SOPs.
Startup Rejects
Yield loss occurring during equipment startup or changeovers due to unstandardized operator processes.
The Solution
How Innovapptive Eliminates OEE Leaks
By replacing fragmented point solutions with a unified execution platform, we empower your frontline to protect throughput, restore reliability, and digitize every workflow.
Live Production Line OEE Visibility
You cannot improve what you cannot see. Innovapptive brings real-time Overall Equipment Effectiveness out of the dark and directly onto your dashboards.
- Live tracking of Availability, Performance, and Quality metrics.
- Identify root causes of speed loss and micro-stoppages instantly.
Lines
Restore Reliability via Closed-Loop Execution
Disconnected teams turn minor fixes into massive downtime events. We connect Operations, Maintenance, and the Warehouse so your teams can collaborate in real-time, eliminating execution latency.
- Convert machine alerts directly into mobile work orders for technicians.
- Ensure first-time fixes with digital inventory and parts kitting.
Protect Throughput & Peak Performance
Machines running below design capacity crush your OEE. We digitize operator rounds and hand-offs to catch speed losses and micro-stoppages immediately.
- Eliminate the “gray zone” between shifts with digital huddles.
- Operators flag issues with exact context to prevent slowdowns.
Overview
✨ AI SummaryFlawless Quality Management
Human error causes defects and startup rejects. Standardize work instructions through mobile devices and leverage AI anomaly detection to catch issues right at the source.
- AI flags issues during inspections that the human eye misses.
- Step-by-step digital SOPs ensure compliance and prevent scrap.
Details
A quality deviation has been flagged during an in-process inspection on Production Order PO-45821. The observed viscosity of Coating Compound B4 exceeds the acceptable specification range.
✨ AI Process Insights
The observed viscosity of 145 cP significantly exceeds the specified range of 120–130 cP for Coating Compound B4. This deviation may be attributed to:
- Incorrect mixing temperature during batch preparation
- Incorrect raw material proportion in the compound formulation
- Inadequate agitation time or speed during blending
See In Action
See a Workflow of OEE Management
Watch a snippet of a workflow showing how a production line's OEE-affecting quality issue is identified, root cause analyzed, and immediately rectified.
How Indorama Achieved World-Class OEE, Restored Reliability & is Unlocking $50M+ in Margins
By deploying Innovapptive, Indorama eliminated operational silos, drastically increased wrench time, and maximized Asset Availability across their facilities—exceeding their 2025 savings target by over $10 Million.
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Closed-Loop Execution to Close Gaps From Signals to Frontline Actions
Bridging the critical gap between OT Signals and IT Systems.
1. Signal (OT)
- Systems:SCADA, DCS, OSI PI
- Telemetry:Sensors, Time-series
- Metrics:Temp, Pressure, Vibration etc.
2. Insight
- Platforms:APM, Augury, GE, Seeq
- Intelligence:Advanced Analytics
- Detection:Anomaly & Predictive
Innovapptive
3. Connected Execution
Rounds, inspections
Work orders, instructions
Spares readiness
Permits, compliance
4. Systems (IT)
- ERP / EAM:SAP, IBM Maximo
- EHS Solutions:Enablon, Gensuite
- Record:Single source of truth
The State of Digital Manufacturing 2025
Learn how top leaders are improving OEE and prioritizing frontline connectivity this year.
Cost Impact
Hard Dollar EBITDA Savings
Every percentage point of OEE improvement translates directly to measurable EBITDA. Here's the simple math behind your ROI.
Maximized OEE
Increased throughput via peak Availability, Performance, and Quality.
Lower OpEx
Reduced contractor spend, eliminated scramble overtime, and optimized spares.
Hard Dollar EBITDA
Direct millions added to your bottom line through execution efficiency.
Comprehensive Execution Suites
A unified platform to digitalize every process across maintenance, operations, storerooms, and beyond.
Operations Suite
Standardize digital rounds, shift handovers, and operator inspections. Convert OT signals into immediate task responses with deep integration to OSI PI, MES, and ERPs.
Maintenance Suite
Replace paper binders with a guided, mobile-first experience. Technicians can execute work orders, access asset histories, and optimize PM/CM ratios directly synced to ERP.
Warehouse & Storeroom
Connect the storeroom to the field. Enable proactive spares kitting for upcoming shifts, real-time inventory readiness, and eliminate out-of-stock downtime.
Safety & EHS Suite
Ensure compliance with digital Permits to Work, Job Hazard Analysis (JHA), and electronic Lockout/Tagout (LOTO) protocols embedded directly into workflows.
Skills & Knowledge
Bridge the generational skills gap. Deliver digital SOPs, interactive work instructions, and on-the-job training directly to the technician's mobile device.
Value360 Analytics
Turn execution data into executive insights. Track real-time ROI, monitor wrench time improvements, and identify persistent cost bottlenecks across sites.
Control your OEE
Command your margins
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Customer Testimonials
Hear directly from the leaders transforming their frontline.
"Innovapptive has just been a game changer for us. People are excited about it. It's really been something where people are like, 'Is my unit next? When is it coming to me?'"
Indorama
"We wanted to make our workers more autonomous, independent, and proactive. We wanted to give them data at their fingertips. With Innovapptive's mobile maintenance solution, they'll get that."
Sabert
"Shell Malaysia has been able to gain mandays of efficiency gain per year with Innovapptive's solutions. The team has shown great support during our transition."
Shell
