Realizing a $29M EBITDA Gain with the Connected Worker Platform
Transforming industrial operations by bridging the gap between SAP and the frontline workforce—securely scaled on AWS.
About Indorama Ventures
Indorama Ventures Public Company Limited (IVL) is one of the world's leading petrochemicals producers, with a global manufacturing footprint across Africa, Asia, Europe, and the Americas. Their Port Neches, Texas facility is a critical hub for propylene oxide and surfactants. Facing rapid expansion, the site needed to modernize its legacy manual processes to maintain safety, reliability, and operational excellence at scale.
"Innovapptive has just been a game changer for us. People are excited about it. It's really been something where people are like, 'Is my unit next? When is it coming to me?'"
Micah Mosely
Manufacturing Excellence Manager, Indorama Ventures
The Problem
- 18-Week Backlogs: Maintenance queues were out of control due to slow paper data entry
- Outdated Operator Round Solution: Manual paper-based rounds failed to capture real-time issues.
- Hidden "Dark" Data: Critical field observations were lost in paper logs, never reaching SAP.
- Contractor Over-spend:: External labor was needed to plug efficiency gaps.
- Spare Parts Blindspots: Inaccurate inventory counts led to emergency orders and high carrying costs.
The Innovapptive Solution
Connected Worker Platform
- Operations Suite: Rounds and shift handovers that connect field to control room—securely scaled on AWS.
- Intelligent Maintenance: Mobile work order management to slash backlogs and standardize execution across crews.
- Spare Parts Center: Mobile cycle counting to sustain 99%+ inventory accuracy and reduce stockouts.
- Integration Layer: Pre-built integrations to SAP, PI systems, and IoT/OT sources—enabled through AWS-native APIs.
- Value360 Dashboards: Live capture of value KPIs—MTTR, MTBF, unplanned downtime, contractor spend, and total cost savings—with AWS-grade governance.
The Impact
-
$29 Million Realized EBITDA Gain
-
$50 Million EBIDTA Runrate Overall reliability, safety, and productivity - planned annual savings at Port Neches
-
38% Reduction In Contractor Headcount
-
99.5% Accuracy In Inventory Management
-
Zero Backlog Maintenance efficiency restored
Empowering the Frontline at Port Neches
See how Indorama Ventures leveraged Innovapptive to digitize their entire frontline operations and maintenance—saving thousands of man-hours, reducing contractor dependency, and delivering hard-dollar EBITDA impact.
The Technology Stack Powering $50M in Annual Value
A comprehensive ecosystem bridging the Physical Plant (OT), the Enterprise System of Record (SAP), and the Innovapptive Execution Layer—powered by scalable AWS infrastructure.
Mobile Operator Rounds
Shift Handover
Intelligent Maintenance Suite
Backoffice Control Centres
Value360 Dashboards
IoT Connectors
AI Agents
RACE (No-Code Engine)
System of Record
Work Orders, Inventory, Assets
Integration Layer
AWS AppSync & Amplify
AWS Cloud Infrastructure
- AWS MQ
- Kafka
- AWS EKS
- Lambda
- S3
- DynamoDB
- WAF
- CloudWatch
Pumps, Motors, Valves
Vibration, Temp, Pressure
PLC, SCADA, DCS
One Platform. One Data Foundation. Real EBITDA Impact — Powered by AWS
Turning frontline data into verified savings.
Verified Hard-$ Savings → EBITDA Impact
Secure scale and governed data foundation on AWS—monitoring, compliance, and AI readiness.
Quantify site-level savings potential with a joint outcomes assessment.