From Capital Risk to $16M Unlocked: How Sabert Reclaimed Two Full Production Lines
A proven framework for industrial leaders to convert maintenance-related downtime into measurable capital cost avoidance using the ERP assets they already own.
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Trusted by Global Manufacturing Leaders
Impact Achieved
Reclaimed capacity equivalent to two full production lines without purchasing new machinery
Annual reduction in maintenance-related failures
Shifted from reactive "firefighting" to proactive detection by capturing high-fidelity data at the source
About the client
Sabert is a food packaging manufacturer with $800M in annual revenue and operations across multiple regions worldwide.
The Transformation
Sabert Corporation's record demand exposed 27,000 hours of annual unplanned downtime.
System & operations failures meant 40% of maintenance data was captured retroactively at static kiosks, leaving engineers blind to equipment health.
To maximise existing SAP investments, Sabert implemented Innovapptive’s AI-Powered Connected Worker Platform.
By simultaneously redesigning SAP, standardising spare parts, and reinvigorating their PM program, Sabert shifted from reactive firefighting to proactive precision.
This recovered 9,000 annual downtime hours, reclaiming the capacity of two production lines and avoiding $16M in capital costs
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