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Where is your OEE leaking?
See what the report shows for each factor, what is usually underneath it, and what changes when execution is connected.
Availability
Downtime, delayed maintenance, parts not readyThe line is down and the fix is already late. Availability takes the blame first because everyone watches it.
The work order waited. Parts were not staged, the permit was not ready, or a finding sat uncoded until it became a breakdown.
The loss becomes a work order the moment it is seen, with parts and permit attached, so the crew mobilises to a job that is ready.
Performance
Slow cycles, micro-stops, handoff gapsThe line runs, but under rate. Small stops and slow cycles rarely halt production long enough to get logged.
The operator handoff dropped the context. The same micro-stop recurs because nobody captured it where the next shift or the planner could act.
Every stop is captured where it happens and fed back into the plan, so the recurring loss stops recurring.
Quality
Missed abnormalities, late corrective actionScrap and rework climb, and the corrective action lands after the batch is already gone.
The abnormality was missed or the inspection was inconsistent, so the defect travelled downstream before anyone acted.
Defects are caught at the source and routed to the right person with context, so the corrective action happens while it still matters.
See what these gaps could mean for your plant.
Book a Margin WalkthroughHow Innovapptive eliminates OEE leaks
One execution platform on top of SAP, IBM Maximo and Oracle EAM. It protects throughput, restores reliability, and digitises every workflow, with no rip and replace.
Live OEE, line by line
OEE Tracker shows availability, performance and quality for every line as it runs. Each stop, slow cycle and reject is captured with its reason at the source, not pieced together at shift end.
- See which factor is costing you OEE on each line, right now.
- Turn any loss into a round, a work order or a root cause analysis in one tap.
Act on machine signals the moment they change
Smart Trigger connects to your MES, APM, historians, SCADA and ERP. When a signal crosses its limit, it launches the right inspection or work order automatically, so a person checks the asset before it stops.
- Breakdowns are caught while they are still small fixes.
- Signals your systems already have finally lead to action on the floor.
Catch quality deviations before they become scrap
Quality mapping links each product spec to the process and equipment conditions that drive it. AI anomaly detection watches those conditions during inspections and flags deviations the human eye misses, with the likely cause.
- Deviations are caught in process, before rework and startup rejects.
- Every alert points to the step or asset behind it, so the fix is fast.
Stop the same failure from coming back
Repeat failures drain availability quietly. AI Root Cause Analysis groups recurring failures across assets and shifts, suggests likely causes and guides your team through a 5-Why.
- Countermeasures become tracked work, not meeting notes.
- The loop closes only when the fix has held.
From OEE loss to lasting fix, across every team
Seeing a loss doesn't move OEE. Fixing it does. Innovapptive connects operations, maintenance, permits, planning and continuous improvement, so every loss moves through each team on one linked record until the fix is verified.
- Operators raise it, planners schedule it, permits clear it and technicians fix it.
- SQDC dashboards keep every open loss in front of daily tier meetings until it's closed.
What happened when execution was connected at Indorama
Innovapptive connected frontline execution to the systems already in place, digitised paper work orders, and closed the reactive gap, without adding headcount.
Digital transformation works when it’s driven from the frontline—giving operators the power to improve execution and protect margin.
Mark Holden
Chief Manufacturing and Technology Officer
Indorama Ventures
Recognized as a Leader in Connected Worker Platforms
Frost & Sullivan named Innovapptive 2026 Company of the Year and a Leader in its Frost Radar™ for Augmented Connected Worker, End-to-End Platforms, based on platform breadth, AI execution capability, and measurable customer impact.
2026 Company of the Year,
Global Connected Worker Platforms
Frost & Sullivan recognized Innovapptive for closing the frontline execution gap with its end-to-end connected worker platform.
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A Leader in Augmented
Connected Worker Platforms
Positioned as a Leader for connected worker platforms based on innovation, growth performance & proven enterprise scalability.
Get the Report“Innovapptive has taken an innovative approach to AI, developing one of the most extensive AI agent portfolios available. These agents assist manufacturers with their maintenance, operations, reliability, safety, and analytics needs.”